Shandong Time Machinery Technology Co., Ltd.
Shandong Time Machinery Technology Co., Ltd.
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Contact person: Cui Hao
Tel.: 13395378282
Address: Jining Economic Development Zone, Shandong Province
URL:www.sdsgzn.com
catalogue
1. Business quotes 2
2. Equipment performance and technical parameters 6
1. Technical parameters of steel bar truss production line 6
1.1 Equipment Overview 6
1.2 Equipment composition of steel bar truss production line 6
1.3 Technical parameters of the equipment: 7
1.4 Equipment characteristics 8
1.5 Equipment configuration and original brand 10
2. Cold water machine 11
2.1 Technical specifications of air-cooled box type chiller: 11
3. Air compressor 12
1. Technical parameters of the screw air compressor 13
1. Business quotation
Intelligent CNC truss welding production line professional manufacturer
| SGHJ-intelligent CNC truss welding production line quotation sheet | ||||||
| Quotation unit: Shandong Time Machinery Technology Co., Ltd | ||||||
| order number | device name | unit type | unit | quantity | unit-price (RMB) | amount of money (RMB) |
| 1 | Steel bar truss welding production line | SGHJpm-100 | short for Taizhou | 1 | ||
| 2 | Screw air compressor | Kaishan, BK22kw | short for Taizhou | 1 | ||
| 3 | cooling-water machine | RX-05A | short for Taizhou | 1 | ||
| 4 | steel bar butt welder | 25kva | short for Taizhou | 1 | ||
| amount to | Total equipment payment ¥: RMB capital: | |||||
| Note: This price includes tax (13% VAT), including freight, commissioning and installation fee, and training fee. | ||||||
| The company focuses on the research and development and manufacturing of steel truss welding production line, has a professional and efficient technology research and development team, the company attaches great importance to technological innovation, adhere to the road of independent innovation, constantly adjust the product structure to meet the market demand, and has established long-term partnerships with a number of well-known enterprises. | ||||||
Company name: Shandong Time Machinery Technology Co., Ltd
Tax identification number: 91370811MA3EP7HT68
Company account number: 815010601421010400
Bank: Xicheng Sub-branch, Bank of Jining City
Address: East of Jiafeng Road, North of Ruixiang Road, Jining Economic Development Zone, Shandong Province (in the hospital of Shandong Taifeng Engineering Group Co., Ltd.)
2. Equipment performance and technical parameters
1. Technical parameters of steel bar truss production line
1.1 Equipment Overview
Reinforcement truss production line is set of steel coil, reinforcement straightening, side bar bending, welding forming, automatic cutting, finished aggregate in the integration of fully automated production line, can produce plane steel truss floor with steel truss, can also produce prefabricated building from steel truss, widely used in building construction (from truss floor floor), thermal insulation wall board construction and other fields.
1.2 Equipment composition of steel bar truss production line:
| order number | Equipment components | quantity | technical feature |
| 1 | Steel bar frame | one's set way | Vertical laying line frame |
| 2 | Straight feeding mechanism | one's set way | Using multiple rounds of straightening, straightening effect is good, do not hurt the steel ribs, deceleration motor drive wire. |
| 3 | Storage agency | one's set way | The new open storage rack and buffer storage mode are adopted to facilitate continuous production and effectively prevent reinforcement accumulation. |
| 4 | Terminal straightening mechanism | one's set way | Before welding and forming, the main reinforcement and the belly rod reinforcement are straightened twice, and the five-roller straightening method is adopted to ensure the rigidity of the finished truss
|
| 5 | Abdominal rod bending mechanism | one's set way | 1, swing bending, steel bending powered by a servo power, good synchronicity, high stability, 2, wire mechanism powered by another servo motor, better synchronization with higher accuracy, with bending mechanism, two servo motor perfect fit, can realize no stop change the function of the truss pitch, greatly improve the production efficiency.
|
| 6 | Welding host | one's set way | Up and down each point welding, a total of 2 transformers, welding transformer total power reduced by more than 60 percent
|
| 7 | Cutting mechanism | one's set way | The "scissors" mode of shear can effectively solve the welding problems caused by shear and process, and avoid the side deviation and distortion of the finished truss product in the shear process. The shear position adjustment is controlled by the servo motor and the bending and wire servo motor to achieve arbitrary shear of the truss length of the same type.
|
| 8 | Material collection mechanism | one's set way | Automatic refill |
| 9 | Electrical control system | one's set way | |
| 10 | operating system | one's set way | Operation buttons and other parts use high-quality products Convenient operation and adjustment of the equipment Speed, welding parameters and other easy to operate Truss appointment system
|
| 11 | Instructions, random spare parts and tools | one's set way | standard layout |
1.3 Technical parameters of the equipment:
| project | unit | data | remarks |
| Layout frame load bearing | kg | 2500 | The height of string bars is not greater than 2 meters, and the height of side bars is not greater than 1.3 meters |
| Number of laying lines | individual | 3 | |
| Straight speed | m/min | ≤30 | Should be matched with the welding adjustment |
| Welding the transformer power | Kva | 160×2 | Frequency conversion control, reduce reactive power loss, intermittent work |
| Power of wire transfer motor | Kw | 5.5×3 | intermittent service |
| Power of the lateral bar forming motor | kw | 3 | Cylinder + servo motor |
| Mechanical shear motor power | Kw | 11×1 | intermittent service |
| S tendon bending distance | mm | 200 | 250 and above without bottom angle truss height |
| S tendon width | mm | 70-270 | Width adjustable |
| S-bar arch bending diameter (inner diameter) | mm | 10 | Replacement |
| Width of the truss (main reinforcement) | mm | 70-270 | Highly adjustable |
| Main tendon diameter | mm | Φ8-12 | Φ 8- Φ 12 plate screw reinforcement |
| S tendon diameter | mm | Φ4-Φ8 | |
| Production truss length | m | 0.4-6 | Any length can be adjusted as needed |
| Truss line speed (plate) | m/min | 6-12 | Stable production speed of 6-12m / min |
| Equipment discharge direction | Determine the incoming and discharging direction according to the actual site planning | ||
| Gas pressure | Mpa | ≥0.7 | The gas is required to be a clean gas source passing through filtration and drying |
| gas consumption | m³/min | 3/4.5 | |
| Production Line Length (length * width * height) | mm | The length of 45000 * 3000 * 3500 can be adjusted appropriately | |
| weight of equipment | T | 18 (excluding accessories and external electric control box) | |
| Note: Standard equipment including foot bending mechanism, residential industrialization without foot bending mechanism, please explain. | |||
1.4 Equipment characteristics
1, steel line frame
There are three sets of disc steel bar laying out frame, using the rotating laying out mode, the maximum bearing of 2 tons.
Each set rack is equipped with a separate pneumatic brake device.
Each set of laying out frame has a set of independent pre-straightening mechanism to remove the steel surface oxide skin.
2. Adjust the wire delivery mechanism
Using multiple rounds of straightening, straightening effect is good, do not hurt the steel ribs, double deceleration motor wire.
Each wire feeding mechanism can be controlled separately.
3, Steel storage mechanism
Adopt new open storage rack, buffer storage mode, facilitate continuous production, effectively prevent reinforcement.
4. Terminal straightening mechanism
Before welding and forming, the main reinforcement and the belly rod reinforcement are straightened twice, and the five-roller straightening method is adopted to ensure the rigidity of the finished truss.
This mechanism plays a key role in adjusting the rigidity of the truss product.
5, abdominal rod press shape mechanism and wire
Bar swing bending, steel bending by a servo power to provide power, good synchronization, high stability.
Rebar bending continues (bending mechanism is circular movement and swing up and down, no delay), the forming speed is fast.
Steel bar molding molds are cylindrical facing the surface of steel bars without scratches.
The wire supply mechanism is powered by a servo motor, which has better synchronization and higher accuracy. With the bending mechanism, the perfect coordination of two servo motors can realize the function of changing the truss pitch without stop, which greatly improves the production efficiency.
6. Welding part
Up and down each point of welding, a total of 2 transformers.
The two groups have a total of 4 pressure pressing with good synchronization.
The welding cylinder has small stroke, large strength, fast welding speed and high quality.
Using pneumatic clamping way, welding cylinder using high quality brand.
The welding electrode is made of chromium and zirconium alloy copper
Equipped with a positioning mechanism to ensure the shape and size of the welding.
The two-point resistance spot welding method reduces the installed power by 60% compared with the peers, and the welding parameters of each solder joint can be set separately.
The four-mode electrode head can be reused for 4 times, and the use cost is reduced by 3 times.
7. Cutting mechanism
The "scissors" mode can effectively solve the welding problem caused by the shear process, and avoid the side and distortion of the truss product in the shear process.
Fast shear speed, the welding does not require shutdown.
For the high strength shear at the welding joints of the main bar and side bars, the latest developed new high strength is adopted
Resilience mold steel.
8. Electrical appliance control system
Using Hechuan control system, high stability.
9. Operating system
Operation buttons and other parts use high-quality products.
Convenient operation and adjustment of the equipment.
Speed, welding parameters and other easy to operate.
1.5 Equipment configuration and original brand
| name | brand | explain remarks |
| Operation screen | Kunlun general state | It is a smart Internet of Things touch screen with ARM CPU as the core and 800 MHz. The product is designed to use a 10-inch TFT LCD screen with a resolution of 1024 * 600, a four-wire resistive touch screen, and a pre-installed McsgPro configuration software |
| PLC | HeChuan | High performance, compact structure, powerful function, high stability |
| servo motor | HeChuan | High performance, high reliability, and high quality |
| Low voltage control | Chint | Domestic famous brands, stable quality, high reliability |
| Switching Mode Power Supply | Taiwan Ming wei | Taiwan well-known brand, more than 30 years of r & d and manufacturing experience |
| welding transformer | Cheng tai | Adopt the Japanese welding technology |
| pneumatic component | Yard guest | Taiwan well-known brand, good quality, high reliability, high load |
| electromagnetic valve | Yard guest | |
| Welding cylinder | Double force custom cylinder | Fast speed, sufficient power, and high stability |
| Welding controller | Shanghai guolong | Stable product performance, reliable quality, |
| reduction box | Zhejiang rainbow | Stable and reliable performance |
| linear guide rail | Taiwan silver | High load, high accuracy, high speed, high precision |
| bearing | N sk | Import quality, stable quality, high reliability |
| Wire, cable | Guangdong Yingke | Excellent material, strong insulation, low eccentricity |
2. Cold water machine
Technical parameters and configuration of air-cooled chiller
| model project | RX-05A | configure | |
| source | 380V/3PH/50HZ | ||
|
refrigerating output | K cal/h | 12900 | |
| kw | 15 | ||
| Enter the total power | kw | 4.48 | |
| cryogen | name | R22 | Import high quality cold media |
| control method | capillary | ||
|
compression engine | type | Vortex type | American valley wheel |
| power (kw) | 3.75 | ||
| Number (PH) | 5 | ||
| fan | power (kw) | 0.18*2 | Low noise fan |
| Air volume (m ³ / h) | 7840 | ||
|
condensator | type | Air-cooled fin-type high-efficiency heat exchanger | Air-cooled fin-type high-efficiency heat exchanger |
| Cooling air volume (m ³ / h) | 5000 | ||
|
evaporimeter | type | Water ank tank type (stainless steel) | Water ank tank type (stainless steel) |
| Frozen water flow rate (m ³ / h) | 2.5 | ||
| Tank capacity (L) | 60 | ||
| In and out of the water pipe diameter | 1″ | ||
| water pump | power (kw) | 0.37 | Aosource (2 years warranty) |
| head of delivery (m) | 20 | ||
| Flow rate (m ³ / h) | 6 | ||
|
security guard | Face version | Compressor overheating protection, overcurrent protection, High and low pressure protection, overtemperature protection, flow Quantity protection, phase sequence / phase deficiency protection, exhaust overheating protection, heat dissipation water does not meet the standard automatic warning system | Bang Pu computer version |
| High and low voltage table | Taiwan JAVE | ||
| filter | America ALCO | ||
| phase rotation relay |
Schneider of France | ||
| contactor | |||
| main switch | |||
| Complete description | weight (kg) | 174.5 | Wood frame packaging |
| outline dimension (mm) | 1310*630*1230 | ||
| surface preparation | Main board 2mm, sealing plate 1.5mm | Electrostatic spray plastic | |
3. Air compressor
Technical parameters of BK 22-8 ZG air-cooled screw machine
| The screw group | 5:6 Ted rotor |
| compress mode | Continuous, single level |
| Compressed air outlet pressure | P2=0.8MPa |
| cooling-down method | forced air cooling |
| Compressed air outlet temperature | From 10℃ to 15℃ higher than the ambient temperature |
| Lubricating oil quantity | About 8.6 litres |
| motor speed | N=2930r/min |
| power rating | 22kW |
| discharge rate | V=3.45m3/min |
| working weight | About 390 kg |
| Air temperature upper limit | 45℃ |
| Air temperature lower limit | 0℃ |
| oil consumption | The exhaust oil content is less than 3 PPM |
| noise |
74dB(A) |
| External size (length, width and height) (mm) | 1200×800×1120 |